Modbus

Modbus Protocol

Description

The powerIO box T1.B100 is used as a gateway between Modbus TCP and Modbus RTU. The configuration of the serial ports for Modbus RTU can be performed flexibly.

The Unit ID of the Modbus device to be addressed must be specified by the Modbus client (typically a controller). Through an automatic scan, the Modbus devices are assigned to the corresponding serial ports. This assignment is stored in an internal list.

Special features:

  • Behavior with unavailable devices For unavailable devices, no blocking timeouts are generated, allowing communication with other participants to continue uninterrupted.

  • Testing of connected devices The connected devices can be tested and checked autonomously via an internal Modbus test without a previously completed Modbus-TCP client logic.

  • Modbus trace log for error analysis For error analysis, a Modbus trace log is provided. This records queries from all Modbus-TCP clients. Performance values are also provided.

  • Support for multi-master queries Queries from multiple Modbus-TCP clients can be performed in parallel. The queries are processed in a queue and assigned to the corresponding Modbus-TCP client.

Selection for Modbus protocol

  • Modbus is always selected as the default for a serial port. However, if another protocol was previously selected, Modbus mode can be chosen via the "Fieldbus" dropdown menu.

Serial settings overview - selection via drop-down menu "Fieldbus"

Modbus Test

A complete Modbus test client is implemented on the powerIO box T1.B100. This works even if it is accessed by another existing Modbus TCP client.

Supported function codes of the Modbus test

Read:

  • FC 1 - Read Coil Status

  • FC 2 - Read Input Status

  • FC 3 - Read Holding Register

  • FC 4 - Read Input Register

Write:

  • FC 5 - Write Coil

  • FC 6 - Write Register

  • FC 15 - Write Multiple Coil

  • FC 16 - Write Multiple Register

It should be noted that the Modbus stack supports all Modbus function codes that are available and supported by the connected Modbus RTU devices. However, the Modbus test only supports the most common function codes.

Further functions

  • Representation for different data types: boolean, byte, sbyte, uint16, int16, uint32, int32, float32, uint64, int64, float64, double, string

  • Byte swapping

  • Little and big endian

Modbus log

The Modbus trace log enables monitoring and analyzing Modbus communication data in real time. Filters can be used to display specific data, and the log data can be exported for further analysis.

Enabling/disabling the Modbus log:

  • Modbus logging is disabled via the "DISABLE MODBUS LOG"button.

  • The timer at the top right indicates the remaining time before logging is automatically disabled.

Filter options: Various filter options are provided for targeted analysis of the log data:

  • State: Filtering by status (successful/failed).

  • Unit ID: Narrowing down by a specific device ID.

  • Type: Serial or internal registers of the Modbus TCP gateway T1.B100

  • Serial Port: Assigned serial port

  • Function Code: Filter by function code

  • Start Address: The register address

  • Quantity: The number of registers

The displayed logs are adjusted according to the filter selection.

Actions:

  • RESET FILTER: All filter settings are reset.

  • CLEAR DATA: The displayed log data is cleared from the interface.

  • EXPORT DATA: The filtered log data is exported in CSV format for further external processing.

Display of log data

The displayed logs contain the following information:

  • Timestamp: The timestamp of the Modbus request is shown.

  • State: The status of the request is displayed (e.g. ✅ for successful).

  • Info: Details of the request are provided, including:

    • Unit ID: The Unit ID

    • Type: Device type (e.g. T1.B100 or Serial with port assignment).

  • Request Data:

    • FC (Function Code): The used Modbus command is shown.

    • Address: The start address of the access is indicated.

    • Quantity: The number of read registers is displayed.

  • Response Data:

    • Read Value: The values returned by the target device are shown (RTU).

  • Processing Time: The duration of the request processing is given in milliseconds.

Internal registers

The powerIO box T1.B100 has an internal Modbus TCP Unit ID. This Unit ID is 248

FC3 / FC4

Address
Length
Description
Data type

1000

20

Hostname

string

1020

20

Box name

string

1040

20

Box comment

string

1060

1

CPU utilization

UINT16 (0.1)

1061

1

RAM utilization

UINT16 (0.1)

1062

6

System time

UINT16

1068

4

Uptime

UINT16

1072

1

CPU temperature

UINT16 (0.1)

1073

1

System temperature 1

UINT16 (0.1)

1074

1

System temperature 2 5V

UINT16 (0.1)

1075

1

System temperature 3 compute module

UINT16 (0.1)

1080

20

Serial number

string

1100

20

System ID1

string

1120

20

System ID2

string

1150

1

Current 24V power supply

UINT16 (0.01)

1151

1

Voltage 24V power supply

UINT16 (0.01)

1152

1

Power 24V power supply

UINT16 (0.01)

1153

1

Voltage 5V power supply

UINT16 (0.01)

1154

1

Voltage 3.3V power supply

UINT16 (0.01)

1155

1

Voltage 3.3V compute module

UINT16 (0.01)

1156

1

Voltage 1.8V compute module

UINT16 (0.01)

1160

1

Fault current 24V power supply

UINT16

1161

1

Fault voltage 24V power supply

UINT16

1162

1

Fault power 24V power supply

UINT16

1163

1

Fault voltage 5V power supply

UINT16

1164

1

Fault voltage 3.3V power supply

UINT16

1165

1

Fault voltage 3.3V compute module

UINT16

1166

1

Fault voltage 1.8V compute module

UINT16

2021

1

Bus port 1 configuration

UINT16

2022

1

Bus port 2 configuration

UINT16

2023

1

Bus port 3 configuration

UINT16

2024

1

Bus port 4 configuration

UINT16

2025

1

Bus port 5 configuration

UINT16

3000

20

Ethernet adapter

string

3020

20

Link

string

3040

20

Mode

string

3060

20

MAC

string

3080

1

Link

UINT16

3081

1

Network mode (number)

UINT16

3090

6

MAC

string

3100

4

IP address

UINT16

3104

4

Subnet mask

UINT16

3108

4

Gateway IP

UINT16

3112

4

DNS1 IP

UINT16

3116

4

DNS2 IP

UINT16

3120

4

Broadcast IP

UINT16

3130

10

IP address

string

3140

10

Subnet mask

string

3150

10

Gateway IP

string

3160

10

DNS1 IP

string

3170

10

DNS2 IP

string

3180

10

Broadcast IP

string

Example - query IP address

Example query IP address

Modbus exception codes

Code

Name

Description

01

Illegal Function

The function code is not supported by the slave.

02

Illegal Data Address

The requested address is invalid. The length may be wrong, or it is an invalid register address.

03

Illegal Data Value

A value in the data field of the request is invalid. The structure of the request is faulty, e.g. wrong length or not permitted values.

04

Slave Device Failure

A non-recoverable error occurred during processing.

05

Acknowledge

The request has been accepted, but processing takes longer. The master should query later whether processing is complete.

06

Slave Device Busy

The device is currently busy and cannot execute the request. The master should retry the request later.

07

Negative Acknowledge

The device cannot execute the request, e.g. in case of faulty programming requests.

08

Memory Parity Error

A consistency error was detected in memory. The device can try the request again, but a service may be required.

10 (0A)

Gateway Path Unavailable

This error usually occurs when the TCP query to the gateway is successful, but the device cannot be assigned.

11 (0B)

Gateway Target Device Failed to Respond

This error code occurs when the device is already assigned but no longer responds.

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